STRENGTHENING AFRICAN FOOD PROCESSING

SUPPORT FOR THE SMALL AFRICAN FOOD PROCESSING ENTERPRISE 

 

FOOD TECHNOLOGY FOR BDS OFFICERS 

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Please note that this site is not currently maintained - it is left online because I know some people use it for reference from time to time. There are therefore errors in the site and the information is not really current.

It is my intention to relaunch the site this year, at which time I will inform all those on the SAFPP address list. Please email me if you want to make sure you are on the SAFPP list

Dave Harcourt

12/02/2006

INTRODUCTION 

Recent visits and meetings in the poor rural areas of South Africa have convinced me that, although there is a lot of good information available, there are very few Business Development Services (BDS) officers who have sufficient knowledge of this information to successfully implement it.

SAFPP is therefore developing a service to supply BDS Officers with Food Processing Technology information and support.

Let us be clear that this information is focused on the needs of non technologists. It may, therefore at times, not be appropriate to Food Technologists - the correct principles will however be adhered to.

The service will originally operate as a free service, while the product is developed and the needs identified. Thereafter a report will be published and proposals made for the establishment of an ongoing service.

The immediate service offered is a free enquiry service focusing on technology and business advice for new and existing small food processing enterprises.

This page will be the place from which the BDS officer will be able to operate. It will be developed to eventually offer:

  • technology information in an implementable format with links to other sources

  • an email based enquiry service with a 24h response

  • a working hours telephone enquiry

  • a knowledgebase of the information and queries handled

  • an online chat area to encourage interaction 

This first page is very long as we need to get things going - in future we aim to have short focused page. This page contains the following information which can be reached directly with the links below:

THIS EDITION'S FOOD PROCESSING PRINCIPLE

Shelflife

Quality and Safety

Processes to Extend Shelf life

THIS EDITION'S FOOD PROCESSING TECHNOLOGY

Drying

Sun Drying

FOOD PROCESSING KNOWLEDGEBASE

jam / juice / peanut

better use of excess guava

low capital food processing business

Dave Harcourt-  dharcourt@csir.co.za

This page is part of the Strengthening African Food Processing Project (SAFPP) website

THIS EDITION'S FOOD PROCESSING PRINCIPLE

Shelf life

Fruit and vegetables will start to spoil (dry out, taste bad, smell bad, look bad etc) after a few days at normal temperature. These changes are a result of chemical reactions (chemicals combining to cause changes), physical reactions (physical changes resulting from the physical conditions eg temperature, light etc) and microbial reactions (microrganisms ("germs") grow on the fruit or vegetable and producing chemicals, more germs). 

One of the major objective of food processing is to increase the time for which the food can be stored without spoiling. This is often talked of as lengthening the shelf life. For example:

  • a fresh ripe mango has a shelf life of a few days in a warm climate

  • well packaged skinned and sliced mango in the fridge can last for two weeks ie they have a shelf life of two weeks

  • well dried mango can last for a year ie they have a shelf life of a year

  • properly canned mango can last for 20 years ie they have a shelf life of 20 years

Quality and Safety

Two issues are important here:

Although we might increase a shelf life to be able to keep our house's food longer, transport it further or leave it on the shops shelf longer, we most importantly are making sure that it is a quality and safe product for the customer and will not damage their health. The processing of food in a safe, quality and hygienic way is central to any food processing operation - it can be achieved with care and attention. 

In the above I always implied that the processing (slicing, drying and canning) had to be done well to achieve the lengthened shelf. It is important to understand what must be achieved when processing and make sure it is achieved. For example to be stable dried mangos must be dried to below 15% moisture. This is a scientific fact and is a result of the things that spoil the mango (microorganism growth and chemical reactions) not being able to occur below 15%. Therefore, processing must make sure that the mango is properly dry (eg don't stop drying early to be able to close for the weekend) and packaged to stop it getting moist again.

Processes to Extend Shelf life

The above examples have indicated some of the ways of increasing shelf life which are basically

reducing storage temperature - slows down the reactions that spoil food

drying - stops the reactions that spoil food. As this is a technology that is very appropriate to the small enterprise it is the technology covered in our first edition. 

canning - controlled heating eliminates the things that cause the deterioration of food.

There are other processes which we will probably cover in the future.  

THIS EDITION'S FOOD PROCESSING TECHNOLOGY

Drying

Drying increases shelf life by stopping the reactions that spoil food - this is a well known and widely used fact. The subsistence farmers of Africa have dried the cereals for thousands of years, the fishermen of Africa dry the fishdry fruit and vegetable sales in Morocco they catch and the housewives of Africa dry leafy green vegetables for their family. What they all know is that the product must be dried properly (the sorghum is not harvested until dry enough) and kept dry (grain storage systems of all kinds are used). The picture to the right show a range of dried products on a street market in Morocco.

There is a move towards using drying of fruit to reduce losses during gluts and to produce products that can be more conveniently sold than fresh fruit.  

Sun Drying

You will often hear people listing the disadvantages of sun drying and implying that it is outdated and should not be used. Be aware that sun drying is still practiced widely. As an example Angas Park Fruit Company in Australia dries and sells some 18 000 ton a year of sun dried fruit. Their production system has been developed to allow them to meet quality system standards including ISO 9002 and HACCP. 

It is not only on the large scale that sun drying is carried out. In China small scale drying is carried out widely.

Sun drying is the simplest drying technology and has the advantage that it requires almost no investment. The fruit or vegetable is:

  • selected, rinsed, sliced and treated

  • pre-treated if appropriate

  • exposed to direct sunlight

  • turned periodically

  • tested  for dryness

  • removed and packaged for storage

What needs to be considered is where you put the fruit or vegetables to dry. In its simplest form the fruit or vegetable is place on a rock in the sun. To make things portable you could use a surface of inert material which can be placed somewhere appropriate in the sun. Even better is to build a tray with a perforated plastic material (plastic mesh, shade cloth) on a frame - this allows  drying from the bottom as well as  the top. If possible the frame should be made from plastic. The reason for this is that wood, which is a widely available, is not easy to clean so that you can be sure there is no old fruit or vegetables on it or in the grain or cracks in the wood. This old food can allow micro organisms (germs) to grow and survive - these can then get into the fresh fruit or vegetable and grow there resulting in unsafe and/or spoiled fruit and vegetables. A simple way of making a plastic frame is to form a hoop from a 2 meter or so length of 25mm PVC irrigation pipe. 

A few of these trays and more conventional square ones made from wood, all using shade cloth as the tray media, are shown in a rural drying course show the range of what will work. The hygienic disadvantages of some of these solutions can easily be overcome by not using them continuously but rather allowing them to dry well. this eliminates the buildup of microorganisms.

 

This outline of drying is expanded in a large number of documents and manuals. Many of these are published on line - three examples of these are given below. 

Drying Fruit and Vegetables from Virginia Tech Extension gives good detailed information on most apects. To get this document by email use the web by email link <<Drying Fruit and Vegetables>>.

A document that has information of sun drying in South Africa's rural communities with some specialised and focused information is provided by the National Department of Agriculture. To get this document by email use the web by email link <<Sun Drying in South Africa>>.

For a really step by step description this information developed for the Peace Corps would appear to allow one to establish drying without any technical background. To get this document by email use the web by email link <<Peace Corps drying manual>>.

When people look at sun drying they often identify the following problems:

  • needs warm, dry and windy conditions

  • inconsistent because of changes in the weather

  • potential contamination by insects, birds and rodents

  • possibility of contamination with dust

  • reduction in nutritional content because of direct to 

These points need to be addressed in any enterprise using or planning to use sun drying.

WHAT'S NEXT

  • What can we do to address the disadvantages of sun drying we've outlined above

  • Solar dryers as an improvement to sun drying

  • Industrial drying

AND AFTER THAT?

  • Cereal Milling

  • Jams and Preserves

  • Fruit Juices

  • What would you suggest

FOOD PROCESSING KNOWLEDGEBASE 

As a start we are simply keeping questions and answers here, so that you can read through them and learn. As this grows we will introduce a database to improve the ease of accessing the information. 

Your queries

jam / juice / peanut butter

Question

Can you give me information on the equipment to produce jam, juice and peanut butter? I have no information but just know I want to make them. 

Answer

These products have already been the products on which small community enterprises have been established in the Northern Province. Unfortunately. these enterprises have not yet succeeded - it is therefore important that they are contacted and possibly visited to get real information on operating such an enterprise.

In a more general way these are well known products that are widely manufactured by South Africa's large and small industries and widely distributed. This means that its very important to see how you are going to compete with these established suppliers.

You therefore need to define your product and its packaging and identify the market (not just who might buy, but is going to buy)

use of excess guava

Question

Every season we have an excess of guavas which we don't know what to do with. Can you tell us what we can do.

Answer

The guava is a very good tree to have in the garden - it grows easily in sub tropical areas and has a high vitamin C content that is good for nutrition. However, it does not keep well unless it is processed.

The presence of a good and cheap raw material for processing, especially if the material gets wasted at present, is an advantage for an enterprise but is definitely not the most important thing. Too often I have food enterprises where an excess is processed but the processed product, although of good quality, can not be sold

In South Africa there are three guava products on the market namely guava juice, guava rolls and canned guava's in a syrup. These are surely the place to start from

low capital food processing business

Question

I want to start a business but don't have funds so need to know what I can start with the minimum investment.

Answer

That is really not the way to start a business you have to focus on what product you can make and sell.